Science

Cars for scrap

Iron and steel rust when they come into contact with water and oxygen. They rust faster in salty water or acid rain. Aluminium, on the other hand, does not corrode easily, because its surface is protected by a layer of aluminium oxide.

Steel and aluminium have advantages and disadvantages when used to make cars, which are recycled to re-use valuable materials and cut down on waste.

Rusting

Iron and steel rust when they come into contact with water and oxygen. Both water and oxygen are needed for rusting to occur. In the experiment below, the nail does not rust when air - containing oxygen - or water is not present:

Calcium chloride absorbs water in the sealed right-hand test tube, so there is air but no water, and so no rusting. In the central test tube a nail is inside boiled water which is sealed by oil, so there is no oxygen, and so no rusting. In the left test tube there is water and oxgen with the nail, and it rusts.

Calcium chloride absorbs water in the right-hand test tube

Salt dissolved in water does not cause rusting, but it does speed it up, as does acid rain.

Aluminium does not rust - corrode. Its surface is protected by a natural layer of aluminium oxide. This prevents the metal below from coming into contact with air and oxygen.

Unlike rust, which can flake off the surface of iron and steel objects, the layer of aluminium oxide does not flake off.

Rusting - higher

Rusting is an oxidation reaction. The iron reacts with water and oxygen to form hydrated iron(III) oxide, which we see as rust. Here is the word equation for the reaction:

iron + water + oxygen    →    hydrated iron(III) oxide

Car bodies

Steel

Most iron is converted into steel - an alloy - before being used. Compared to iron, steel is:

  • harder and stronger
  • less likely to corrode - rust

Iron versus aluminium

Iron and aluminium are used to build cars. They are both malleable - they can be bent or pressed into shape - and both are good electrical conductors.

A summary of the differences betwen iron and aluminium

property ironaluminium
densityhighlow
magnetic?yes no
corrodes easily?yes no

Aluminium has some advantages over steel. Since it has a lower density than iron or steel, a car body made from aluminium will be lighter than the same car body made from steel. This results in improved fuel economy. Also, aluminium does not corrode easily, so a car body made from aluminium will corrode less, and may last longer, than one made from steel.

However, aluminium is more expensive than steel. So a car made from aluminium is likely to be more expensive than one made from steel.

Making cars and recycling them

Cars are complex machines. Many different materials are used in their manufacture.

The main materials used in the manufacture of cars

materialtypical usereason for use
steelbody panels and chassisstrong and malleable
copperelectrical wiringgood conductor of electricity
aluminiumbody panels and interior fittingslightweight and rust-proof
glasswindowstransparent
plastics body panels, lights and dashboardtough and easily moulded to desired shape
fibresseats and carpetsgood heat insulators, and can be woven into fabrics

Recycling

European Union law requires that at least 85 per cent of a car’s materials can be recycled, rising to 95 per cent by 2015. Recycling reduces the amount of waste, and the use of natural resources.

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