Putting science and technology to the test

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Archives for July 2009

Science put to the test

Alison Griffiths | 18:07 UK time, Tuesday, 28 July 2009

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And so, to quote Sinatra, the end is near. It's the final post for the Big Contraption blog. If you missed the live broadcast (where were you?), watch it in all it's glory:

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I realise it's taken a long time to post this final entry, but i'm hoping you'll find it worth the wait. So, I hear you ask, what science was put to the test in the Big Contraption?

The bike Liz was riding might have looked a little odd: but it's a model that has twice broken the world speed record for a conventional upright bike. The bike was attached to the shaft of an old DC motor. Instead of using electricity to make the motor turn, we turned the motor to generate electricity, via Faraday's principle of electromagnetic induction. So the faster Liz pedalled, the more electricity she generated. An inverter converted the generated direct current (DC) to alternating current (AC), and was set up so that an input of 12 volts DC, would produce 240 volts AC (the same as used in your home wiring).

Liz generating electricity while pedalling

The motor which turned the belt on the Van Der Graaff generator was designed to operate at the voltage produced by the inverter. Once Liz was pedalling fast enough to generate 12 volts DC, Jem stepped forward to 'collect' the electrical charge from the dome of the Van der Graaff (around a quarter of a million volts, but a tiny current).

Jem charging himself up via a Van der Graaff generator before lighting a bunsen burner with the voltage.

Because his feet were insulated from the ground, Jem could use his body as a conductor. When his finger approached the grounded metal of the unlit Bunsen burner, there was enough voltage to ionise the air and create a large spark (the gas supply had been pre-activated by a special effects expert). Doing this with high voltages (even at low currents) creates burn points on your fingers and can potentially interfere with your heart: so don't try this at home. It's dangerous.

Once lit, Jem adjusted the Bunsen burner, allowing air in to make the flame burn more fiercely so it would quickly burn through the rope above. When the rope broke it activated a lever attached to a compressed tank of gas (carbon dioxide, like some fire extinguishers). This fed into an air amplifier which used aerodynamic principles to convert a relatively small amount of high pressure air into a large amount of low pressure air causing the bunny to dramatically inflate at high speed. The bunny ears were due to be the last part that inflated, breaking a laser beam that was positioned at the top of the structure. As we all know, in the live broadcast the bunny didn't fully inflate, didn't break the beam, thus requiring a special effects expert (aka 'The Man With the Stick') to step in.

The inflatable not inflating fully, and the special effects team member (aka, The Man With the Stick) saving the day.

The laser beam detector switched off an electrical circuit connected to a solenoid, which was holding a bowling ball in place. When the beam was broken, so too was the circuit realeasing the bowling ball down a specially made chute. It gathered momentum as it travelled downhill, hitting a second ball. It passed its momentum to this second ball which was enough to propel it uphill and onto the next part of the contraption.

bowling balls and ballcock

The second of the bowling balls hit the lever on a valve that released pressurised water from a pre-rigged hosepipe into a Perspex tube. The ballcock floating on top of the water was pushed up the tube until it hit a button at the top (The water flow carried on for a short time, spurting out of the top of the tube).

The button activated a lever that started a pre-programmed sequence of notes, stored on an electronic device and broadcast through a speaker attached to the end of a pre-lit Rubens tube.

Rubens tube

A Rubens tube (also known as a standing wave flame tube) uses flames to display sound waves visually. Sound is simply waves of air pressure, so when the speaker produced noise, it created standing waves of higher and lower pressure points in the propane gas inside the tube. There were equally spaced holes along the tube: more gas escaped through holes where pressure was higher, and less where it was lower, creating a pattern in the flames that changed depending on the pitch and volume of the noise.

The flames needed to be in the right place and high enough to heat the digital thermometer to 50 degrees. When this was reached, it triggered a switch which broke the circuit supplying current to a pair of electromagnets. The electromagnets were holding Dallas' chair at the top of a slope. When the current stopped, they stopped being magnetic, and released Dallas down his track at a walking pace.

blog10_electromagnet.jpg

There was a pair of very strong ferromagnets attached to the back of his chair and a corresponding pair on Dr Yan's cage. These permanent magnets were glued in such a way that, as Dallas got closer to Dr Yan, the like poles approached each other. This invisible force between them propelled Dr Yan across a 2.5 void - that you at home voted for - without any physical contact.

When Dr Yan reached the other side of the void his cage knocked a beaker tipping a ball bearing out of a tube which travelled down a specially made ramp. It slid down a thin tube and hit the enter button on a computer keyboard that triggered the programme to send the robotic arm into action.

The robotic arm

At the end of a pre-programmed sequence of flexing actions the robotic arm hit a big red button that lit the fuse on a small rocket stuck into a polystyrene sphere. This was fired down a zip wire, and travelled at high speed from inside the hangar to outside, where the Bang Goes the Theory logo was rigged up. As the rocket impacted on the logo, it exploded with a very impressive bang.

The final section of the Big Contraption: an enormous explosion.

And so that's it for the Big Contraption blog. Steve, the Community Producer, and I hope you've enjoyed it and feel inspired to put science to the test for yourself.

It all went bang

Alison Griffiths | 14:11 UK time, Friday, 17 July 2009

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Still reeling from the diva-ish antics of the inflatable rabbit, the Bang Goes The Theory presenters gave their reactions immediately after the Big Contraption came off air. And wouldn't you know it, once the cameras stopped rolling the bunny decided to inflate without a hitch. There's definitely a name for this law...

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Blame it on the bunny

Alison Griffiths | 13:17 UK time, Wednesday, 15 July 2009

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Huge sighs of relief all round today as we managed to pull off the live broadcast last night!

As the countdown to the transmission began ('going live in 5, 4, 3, 2... 1'), nails were being bitten by members of the production team who were sat in the Outside Broadcast truck watching events unfold. The Big Contraption went live straight after Adrian Chiles and Christine Bleakley signed off from The One Show. Liz started her pedalling and the contraption was off.

It went without a hitch at the rehearsal and practise sessions. Imagine the irony that the inflatable rabbit didn't, well, inflate the one time we actually needed it to! Unfortunately, the compressed air that was designed to blow up the giant bunny at high speed failed and so the rabbit's ears didn't get enough air within them to fully inflate and break the laser beam. Still, in the tradition of all good scientific endeavours (and BBC gaffers), one of the special effects team was on hand to step in, break the beam and start the next sequence of the chain. Thank heavens for a man with a stick.

And three minutes later it all culminated in a spectacular BANG! Visit the Bang Goes The Theory homepage to watch it all over again.

Now for a lie-down...

The final countdown

Alison Griffiths | 10:11 UK time, Tuesday, 14 July 2009

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Only a few hours to go until the live broadcast tonight. Nerves are fraying, finger nails are being bitten down and the sweat is being wiped from worried brows. As the final tests are taking place, it's dawning on everybody from the presenters through to the crew and technicians that there is no turning back...

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Wheeling out the big trucks

Alison Griffiths | 15:11 UK time, Monday, 13 July 2009

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It's the penultimate day before the live broadcast on BBC One and the Big Contraption site is a hive of activity. The presenters are rehearsing; the special effects team is tweaking each of the contraption's sections where needed; the construction crew is adding a last lick of paint, and the cameras are in position. Today is also the day when the Outside Broadcast (OB) truck arrives.

The OB truck

The cameras will feed their pictures into the truck, which will then beam the action to BBC One - courtesy of the experienced OB team. It's all very exciting (and nerve-wracking) to think that in just over 24 hours we're going to make a piece of broadcasting history.

It's (a)live!

Alison Griffiths | 16:10 UK time, Friday, 10 July 2009

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Yesterday, Dallas, Jem, Yan and Liz visited the Big Contraption site together to see how the build was going. While Dallas is nervous at the fact that it will be broadcast live, Liz is worried at her cycling skills - or rather, lack of them.

Grant the director remains a little pool of calm in the midst of the build madness, which has calmed the presenters' nerves a bit, but it hasn't stopped them thinking that the inflatable rabbit could kill them all.

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Still, like a well-crafted A-Team plan, it'll all come together on the night (inflatable rabbit permitting).

Danger! Danger! High voltage

Alison Griffiths | 15:17 UK time, Thursday, 9 July 2009

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Jem visited the Big Contraption build yesterday and was in his element amongst the construction team as they hammered, welded, sawed, painted and glued.

Mr Fix-it: Jem Stansfield

Bang Goes the Theory's resident Mr Fix-it will be at the start of the contraption, powered up by a Van de Graaf generator (not the band, but the static electricity machine that we probably all had a go on during our physics lessons at school). Rather him than me, but he's fairly relaxed about it, "I can see how it may go wrong, but I like it. It's good to have that sense of danger."

Shockingly good stuff.

Don't panic!

Alison Griffiths | 18:51 UK time, Wednesday, 8 July 2009

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After Dallas yesterday stopped to watch the delivery trucks unloading at the Big Contraption site, he then went on to check up on the progress of the build.

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Despite there being a non-committal answer from Chris the production designer in the film, there is a contingency plan in place in case it does go pear-shaped on the night, but hopefully it won't need to be used!

Men at work

Alison Griffiths | 10:37 UK time, Wednesday, 8 July 2009

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It's now only a week until the live broadcast on BBC One and the sections for the Big Contraption are all falling (or being fixed) into place. It's not only the production team, special effects and construction crews who are at work on the site. One of the Bang Goes the Theory presenters, Dallas, was spotted watching the delivery trucks unload. He said, "You know what's exciting is just being in an empty hanger with lots of people walking around - you just get that sense of excitement, anticipation and mild panic."

Dallas (and cup of tea) at the Big Contraption location

After roasting in the heatwave of the past couple of weeks, everyone at Bang Goes the Theory is wondering where the sunshine has gone and if it's going to return. Hopefully, the British summer isn't over yet. The production team are certainly hoping it's not. They've got their collective fingers crossed that it's going to be a fine, clear day for next week's broadcast as they don't fancy it raining on their parade - or should that be contraption?

As Dallas succinctly put it, "Just the possibilities of it all going horribly wrong are enormous." No need to worry, then!

Third time lucky?

Alison Griffiths | 17:07 UK time, Monday, 6 July 2009

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If at first you don't succeed, try, try, try again. Such was the motto of the special effects team as they tested launching fireworks through a water-filled tube.

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Several attempts later, the team still hadn't quite managed to succeed in getting the firework to travel along the tube. So Chris, the production designer, headed back to the drawing board to re-work the design. The build had been going swimmingly up until then.

Can you tell what it is yet?

Alison Griffiths | 12:11 UK time, Friday, 3 July 2009

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Is it a bird? Is it a plane? Is it an amoeba? No, this drawing is the design for the 'animal section' of the Big Contraption.

bunny drawing

First sketches for this section contained an elephant, then in the 3D design this was replaced with a giraffe. Now the production team have settled on a giant bunny. Not only is it going to be a giant bunny, it will be a giant inflatable bunny blown up at superfast speed using compressed gas.

It just goes to show that you don't have to have the artistic skills of Rolf Harris to get your design idea across.

Stop! Cuppa time

Alison Griffiths | 14:32 UK time, Thursday, 2 July 2009

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Everyone on the special effects team deserves a breather and a cup of tea. Even a biscuit or two. But one thing you have to remember - especially when science is involved - is never eat any foodstuff that's been left unattended.

They're working extremely hard to build the Big Contraption and one hungry member of the team started to eat a seemingly innocent-looking biscuit. By the time the rest of crew found them, all that was left was a pool of blue foam...

biscuit on workbench

Actually, the half-eaten bicky was part of an intricate electrical circuit, which we might possibly use in the Big Contraption. The biscuit melts when submerged in the peroxide foam, which causes the circuit to break and thus kicks off the next part of the chain reaction.

Anyone for a digestive?

Big boys with big toys

Alison Griffiths | 18:01 UK time, Wednesday, 1 July 2009

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Last week the production team went en masse to Shepperton studios to visit Neal Champion, the special effects supervisor. He and his team are building and testing various things that could be incorporated into the Big Contraption. I posted some photos of the visit on Wednesday, but here's film of Neal and his team making something go fizz (not bang) - but is it large enough for Grant's, the director, liking?

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